Pros and Cons of Digital Label Printers. Each process has its pros and cons and they can each give you a different look for a different cost. Labels for Africa | For more information on Digital Labels vs Flexographic call us on 0860LABELS. Flexographic plates can be created using three different methods. Flexographic printing plates are a type of reusable, roller-plate technology that are used to print high-quality multicolour labels and packaging, and many other types of non-bound, one-sheet card and paper items. Flexography is ideal for solid color printing. Pros. You’ll end up benefitting from a higher ROI because you’ll be able to create more sellable output in less time. Advantages of gravure printing. Cons. Because of the quick turnaround times and the relatively low cost of printing materials such as ink, flexography is significantly cheaper than other printing methods. Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. In this case, printing “plates” are thin sheets of polymer material, laser engraved with an image of your digital artwork. 1. Flexographic printing begins with development of a flexographic plate. Most label printers use flexo printing. Advantages of offset printing. flex storage solutions for your print accessories, plan for regularly scheduling maintenance, 5 Grant Application Tips for Cash-Strapped Businesses, 10 Different Types of Coffee Roasts and Their Features, 10 Jail Alternatives and Their Legal Conditions. When I'm not writing, you'll probably find me somewhere outside on my trusty mountain bike, being one with nature. Flexographic Printing In the year 1993, the label industry was first impacted by digital printing. An advantage of flexography is that is a fast and economical method to print relatively simple designs on stand up packaging. A basic flexo printing setup consists of a fountain roll, a cell-structured ink-metering or anilox roll, a plate cylinder, and an impression cylinder. You have several options when it comes to custom printing on boxes, but the main ones are Flexographic and Lithographic Lamination. Pros. When project times are shortened, overall costs are reduced. Given the pros and cons of different printing processes, it is up to you to decide which printing method is most suitable and which is going to give you the best results for the price. If you’re trying to decide whether or not you want to use flexography for your next printing project, big or small, there are a few things you should take a look at. Flexography is fast Flexo Printing vs Gravure Printing: Pros and Cons Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. The flexographic process tends to be more efficient in longer runs as the speed of production is … When buying used equipment, you can have savings. Pro: Flexography offers a notable faster production speed over other printing techniques. Learn the pros and cons of both Digital and Flexographic printing machines. Another advantage of flexographic printing is its versatility. In other printing processes, several layers of ink are required to attain the proper saturation and richness. Hence, once you are clear about parameters like a number of boxes to print, your budget, quality requirements and time in hand, you can make an informed decision. With the ability to be used on both porous and non-porous surfaces, flexo printing is a process that is ideally suited to all sorts of consumer and commercial needs. Digital label and digital printing technology has progressed significantly in the last 3 years and it is now possible to get very high quality digital labels with short lead times on a variety of substrates from standard papers to clear synthetics and even metallics. Not only this, but the finish is also incredibly durable. While both these methods have undergone great developments in the recent years, there are some pros and cons associated with them thereby making the one better than the other in some situations. Commercial printing relies on a variety of technologies to print on different substrates, but two of the more popular techniques are flexographic printing and gravure printing. In the past, these printing plates were made of rubber, ... I’ve explained what flexo printing is, but what are its pros and cons? The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. With the ability to use fast-drying inks, for example, flexography is a great option when it comes to packaging, printing newspapers, and other similar publications. Flexographic printing technology is capable of printing continuous patterns. Pros and Cons of Digital Label Printers. This was made with the introduction of the Indigo Omnius digital press. It can’t produce complicated and extensive artwork like other digital printing techniques. All rights reserved. When you ask for a quote to your packaging manufacturer, you are only limited to the printing … Flexographic printing is the most common form of printing on corrugated materials, due to the price of production and excellent quality. Flexography, which is shortened as flexo is a technique of printing that was developed in the early 1900s. If you are thinking about moving to flexographic printing methods, it could be an excellent time to do so. The flexographic printing process can be configured to meet many sets of printing needs, but it is expensive and time consuming. Surface Tension Test Ink Makes Measuring Wettability Easy. The technique uses plates and ink with rollers to transfer the image onto the printing substrate. Set up time is another cost for the conventional flexographic process. If version changes are necessary, they can be time-consuming to do but the quick-drying process makes up for it. The Vaara logo was then embossed to both sides of the carriers, giving them a visually-stimulating raised 3D appearance. One of these is the fact that it is quite complicated in nature and contains a number of integral systems built into the process. Flexography (often abbreviated to flexo) is a printing process which utilises a flexible relief plate. Another advantage of flexographic printing is its versatility. UV light is shined onto a film negative positioned over the polymer. The end results are generally high quality if the printer knows what they are doing. The branding on the interior was flexographically printed before the boxes were die-cut and creased on completion. In summary, there are pros and cons to the two different printing processes. When used for medium to long print runs, the advantages of flexography outweigh the disadvantages by far, thus making it the best printing technology for long-term return on investment. Very high print … The great advantage of flexographic printing plates is that they are wipeable and reusable across millions of impressions. Disadvantages of flexographic printing. You have several options when it comes to custom printing on boxes, but the main ones are Flexographic and Lithographic Lamination. Advantages of offset printing. Here are the nine pros and cons of flexography printing: Essentially a different take on rotary printing, flexography involves impressing a raised image onto a flexible surface. Because flexographic printing uses physical printing plates there are the initial fixed costs of the printing plates themselves, it is necessary to stop between printing jobs to manually switch printing plates when going from one item to the next. This printing technique allows a lot of flexibility with label material. They will be good if you are just testing out the industry. Used sets of equipment are great for checking out whether flexographic printing is the direction you wish to go for. 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